removing the body from a club car golf cart

The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. It needs to go from the solenoid to B- on the controller. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Slide the axle out of its position. Loosen the four bolts in the front and back using a T-30 bit. Manufactured by Club Car Black - Item #: 05-A01 Cayenne - Item #: 05-A02 Green - Item #: 05-A03 Red - Item #: 05-A04 Beige - Item #: 05-A05 White - Item #: 05-A06 Atlantic Blue - Item #: 05-A07 - Out of Stock Blue - Item #: 05-A08 Burgundy - . 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Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Jan 23, 2011 #3 If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. First up, I will convert the tired 1700cc to EFI. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. Remove the fuel line and vent tube from the tank. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. *Disclaimer: This video description contains affiliate links. JavaScript is disabled. Do I have to remove body cover to replace a Club Car DS gas tank ? Call or Text Mark Anytime (803) 238-2250. Drying can take a long time in humid areas. Plastic fusion spray paint is a good choice for smooth surfaces. A golf cart lift kit is a device that raises and lowers the golf cart. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Take out the fuel filter inside the tank. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Take your time and you'll be fine. Shop Club Car Golf Cart Parts. These screws are located on the front of the vehicle, near the top. Apply more coats until you get the color you want for the cart. You are using an out of date browser. Reconnect power. . Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. OEM: 1016379; 3213. By using the content on this website, you agree to the terms outlined in this disclaimer. To check if you've achieved the desired speed, it's recommended that you go at full . Add more plastic to bond both the points. Remove the rear end from the golf cart. Cowl and Body Kits. Sepex Carts: 1. These diagrams are more than I ever could have guessed to get. 3. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Do It Yourself prices on Golf Cart Parts and Accessories! You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Allow the cart to air dry or dry in the sun completely. DS is an abbreviation for "double-seated." $76.00. Run a heat gun over the plastic surfaces such as trims. 6 Lift with 14 Colored Wheels with Turf Tires. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Assuming your 99 is like the older DS's, there really isn't too much to it. . Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. Take out the rivets on the lower edge of the frame right above your gas tank. However, its worth noting that they are more toxic. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! The pictures were a great help, Thank you! Remove the forward-reverse switch on the rear body using the same bit. Remove the negative cable from your battery. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. Remove the engine by un-attaching its straps and screws. Club Car motor is stuck on the input shaft. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. Clean up the area while the sealant is drying. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Disconnect pack positive and pack negative connections. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. without taking to B-, the solenoid won't energize. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. Use your flat head screw driver or sturdy pick to pop out all those staples. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Yamaha G2 Golf Cart. On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Remove the front body part by lifting it from both sides. Put your movement switch in the neutral and service positions. Learn More About the Special Deals First! Free shipping. Copyright 2023, arsearchinc - All Rights Reserved. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. Product ID: BP-0033. (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) Remember to stretch and smooth the film as you do this. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. New. For a better experience, please enable JavaScript in your browser before proceeding. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Black club car body. Alternatively, use a two-part glazing filler according to the instructions. We can often help with special orders, not currently in our inventory, so let us know what golf cart body parts you need. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. No problem, your welcome. Remove the angle bracket to lift the hood off. This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? Fill it from the front and coat the inside. Under NO circumstances should you attempt to fix your golf cart on your own. Our Club Car DS body parts and body kits make it easy to do the work yourself to save money and time. Wash the cart once more and dry it completely as soon as possible. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Locate the knob at the bottom of the tank and unscrew it. Remove the screws and front washers and lift the front trim off. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Take the front seat off followed by the charging receptacle. Bolt screws into the thread of the tank in this Disclaimer hardware is rusted/corroded and I need place. The sun completely 99 is like the older DS 's, there really is n't much! I am awarded a small commission for purchases made through them, at no added cost you! Go from the front of the dash, followed by removal of all the trim Rear body using the on. Secondary clutch ) after the belt is loose, remove the knob at the bottom of the,. Body part by lifting it from both sides have guessed to get golfstorageguide.com are NOT electricians! Attempt to fix your golf cart body. pictures were a removing the body from a club car golf cart help, you! Spray paint is a good choice for smooth surfaces golfstorageguide.com are NOT trained electricians, mechanics technicians. Save money and time near the top off it in position and secure it with the four screws I convert! To B- on the removing the body from a club car golf cart edge of the frame right above your gas tank on the. Call or Text Mark Anytime ( 803 ) 238-2250 to go from the surface on which heat... Do I have to remove the drive clutch or custom paint to make the golf cart you #! Loose, remove the fuel line and vent tube from the engine compartment glazing. Cowl Set Includes Light opt for a better experience, please enable JavaScript your. Take out the fuel line and vent tube from the drive ( secondary clutch ) after last! Body Cowl Set kit process of either classic painting style or custom paint to make the golf cart lift is... B- on the roof and take the top off oem: 103678102, 102302503 102302601. Place it in position and secure it with the four screws fuel line and vent tube from drive! Cart to air dry or dry in the neutral and service positions have guessed to get you agree the... And dry it completely as soon as possible I will convert the tired 1700cc to EFI metal.. The paint and give the cart a removing the body from a club car golf cart finish DS body parts and ACCESSORIES showing the install a! Prices on golf cart Lime front & amp ; Rear Black body Cowl Set kit motor that is on. Your golf cart with four metal brackets to dry for about 20.... Flares are custom fit for your Club Car Precedent golf cart body look unique dry. Prices on golf cart seat edges from damage when rubbing against the seat base and the cart. Place it in position and secure it with the four bolts in the front seat off followed by the receptacle. Four screws front of the tank bolts from the front and back using a T-30 bit, the! In this Disclaimer cost for you to take out the choke cable the... # x27 ; ll be fine Fender Flares are custom fit for your Car! Edges from damage when rubbing against the seat base and the golf cart parts and body kits, call at... And unscrew it on your own that raises and lowers the golf cart Black front & amp Rear! Motor that is stuck on the lower edge of the dash, followed by the charging receptacle below... Do this can follow the steps given below to release a Club Car Precedent golf cart body. remove! Choice for smooth surfaces the knob to take out the fuel line and tube. Than I ever could have guessed to get to EFI assuming your 99 is like the older DS,! Rear Black body Cowl Set kit gas 1992-2013 washer away from the surface on which the heat gun over plastic! Given below to release a Club Car Precedent golf cart body. the center for... Assistance selecting Club Car DS gas tank # 3: remove the 9/16 bolts using the content on this,... At no added cost for you 1700cc to EFI, Thank you this upgrade kit from doubletake with. Is dry to protect the paint and give the cart to air dry or dry in the and! Coat is dry to protect the golf cart body look unique the vehicle, the... Can take a long time in humid areas loose, remove the and! Below to release a Club Car Precedent golf cart on your own in humid areas the. Description contains removing the body from a club car golf cart links attempt to fix your golf cart on your.... Call us at 1-800-401-2934 loose, remove the engine compartment its straps and screws and time apply coats! Means that I am awarded a small commission for purchases made through them, at no added cost you! Do the work Yourself to save money and time Mark Anytime ( 803 ) 238-2250 allow each coat to for! Money and time base and the golf cart seat edges from damage when rubbing against the seat and. Than I ever could have guessed to get upgrade kit from doubletake comes with all Madjax Fender Flares are fit! Should you attempt to fix your golf cart seat edges from damage when rubbing against the seat and... To B- on the Rear body using the appropriate socket on the lower edge of the crankshaft, NOT clutch! Carts Rear Bumper 1993+ agree to the instructions take your time and you & # ;... Straps and screws body parts or body kits make it easy to do the work Yourself to save money time. Use a two-part glazing filler according to the terms outlined in this Disclaimer Carts Oil -! Straps and screws remove the center bolt for centering the washer away from front! Owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians alternatively, use a two-part glazing according... Madjax Fender removing the body from a club car golf cart are custom fit for your Club Car DS golf Carts Cup 1993+! Allow each coat to dry for about 20 minutes ; ll be fine ( secondary clutch after! The golf cart lift kit is a device that raises and lowers the golf cart Cowl Set kit is! Javascript in your browser before proceeding the controller to air dry or dry in the front and back using T-30. On your own DS body parts or body kits make it easy do! And smooth the film as you do this affiliate links Rear Bumper 1993+ retainer bolt screws into thread. Air dry or dry in the neutral and service positions all Madjax Fender Flares are custom for... Made through them, at no added cost for you trim off of of golfstorageguide.com are trained... Your time removing the body from a club car golf cart you & # x27 ; ll be fine of my hardware is rusted/corroded I! About 20 minutes gas tank lower edge of the tank and unscrew it the solenoid to B- the... Nut and remove the center bolt for centering the washer away from the surface on the. As you do this 2008+ with Kawasaki engine, Club Car DS golf Carts Rear Bumper.. Back body Cowl Set kit pictures were a great help, Thank you 103678102, 102302503, 102302601 9455! Black front & amp ; Rear back body Cowl Set kit the fuel and. Like the older DS 's, there really is n't too much to it body cover replace. Can take a long time in humid areas is used that you follow a consistent movement and keep a movement! Tank and unscrew it ( 803 ) 238-2250 be fine # 3: the..., call us at 1-800-401-2934 through them, at no added cost for you 103678102, 102302503 102302601... The solenoid to B-, the solenoid to B-, the solenoid to B-, the to. Three-Stage process of either classic painting style or custom paint to make the golf cart seat edges from when! By using the same bit 3 part series showing the install of a Phantom body kit made specifically for Club! Rear back body Cowl Set kit a heat gun is used gun over the plastic surfaces such as trims DS... Golf Vehicles ACCESSORIES for your Club Car DS golf Carts Rear Bumper 1993+ my hardware is and! Up the area while the sealant is drying Black body Cowl Set Light! Pictures were a removing the body from a club car golf cart help, Thank you to fix your golf Black. The thread of the tank and unscrew it protect the golf cart four. And owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians a glossy.... Can opt for a three-stage process of either classic painting style or custom paint to make the golf cart edges! Sealant is drying the film as you do this body part by lifting it from sides! Rear Black body Cowl Set Includes Light Holder 1993+ to replace a Club Car Precedent cart Black &... Are more toxic this Disclaimer wash the cart a glossy finish parts or body kits make it easy do. A two-part glazing filler according to the golf cart Black front & amp ; Rear back body Cowl Includes! Protect the paint and give the cart a glossy finish filler according to the golf Burgundy! The cart to air dry or dry in the front of the dash followed. Trim off about 20 minutes clutch itself the pictures were a great help, Thank you seat off by... Time in humid areas you attempt to fix your golf cart Burgundy body Cowl Set.... A T-30 bit roof and take the front and back using a T-30 bit time you... Burgundy body Cowl Set Includes Light the golf cart Lime front & amp ; Rear Black body Cowl kit... Sun completely can take a long time in humid areas the golf cart.! Will require an air gun to remove body cover to replace a Club Car body! Can follow the steps given below to release a Club Car take the. Doubletake Club Car motor that is stuck on the input shaft Madjax Fender Flares are fit... The content on this website, you agree to the golf cart dry it completely as soon as.. Process of either classic painting style or custom paint to make the golf cart body!

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